J. Grajczak
D. Reynders
C. Nowroth
J. Twiefel
J. Wallaschek
S. Nothdurft
J. Hermsdorf
S. Kaierle

Mechanisms of Increasing Weld Depth during Temporal Power Modulation in High Power Laser Beam Welding

Advanced Engineering Materials
2024
Type: Zeitschriftenaufsatz (reviewed)
Abstract
Understanding the fundamental mechanisms of action for increasing weld depth during tem-poral power modulation in laser beam welding could allow dissimilar rotational welding without the introduction of concomitant turbulence, but with enhanced intermixing. The in-vestigations are conducted on 30 mm diameter round bars of stainless steel alloy 1.4301 and nickel base alloy 2.4856 utilizing a 16 kW disk laser beam source. Modulation frequencies are 0/50/100/200 Hz at low, medium, and high amplitudes of laser beam power. The influ-ence on the process and weld characteristics is investigated through high-speed imaging with greyscale analysis, keyhole depth measurements, metallographic sections and EDX analysis. The objectives are successfully achieved, and the underlying mechanism is main-taining the keyhole depth at a higher level for modulation frequencies of 200 Hz and a high amplitude of laser beam power, which is related to the keyhole inertia. Based on this, a nov-el welding mode with a constant keyhole depth is proposed. Furthermore, up to 20 \% in-crease in weld depth is achieved, a saturation limit for the modulation frequency is identi-fied, intermixing within the weld is enhanced and a model for predicting the weld depth based solely on measurements of the surface width is developed.